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تفاوت گالوانیزه گرم و سرد چیست؟
گالوانیزه گرم و سرد دو روش مختلف برای پوشش دادن فلزات، به‌ویژه فولاد، با لایه‌ای از روی (Zn) هستند تا از خوردگی و زنگ‌زدگی جلوگیری کنند. تفاوت‌های اصلی بین این دو روش عبارت‌اند از:
گالوانیزه گرم (Hot-Dip Galvanizing):
فرآیند: در این روش، قطعات فولادی درون یک حمام مذاب روی با دمای حدود ۴۵۰ درجه سانتی‌گراد غوطه‌ور می‌شوند.
پوشش ضخیم‌تر: لایه روی تشکیل شده در این روش ضخیم‌تر و یکنواخت‌تر است که معمولاً در حدود ۷۰ تا ۱۲۰ میکرون است.
مقاومت به خوردگی: به دلیل ضخامت بیشتر لایه روی، مقاومت به خوردگی بالاتری دارد و مناسب برای محیط‌های بسیار خورنده مانند محیط‌های دریایی و صنعتی است.
پوشش داخلی و خارجی: این روش تمام سطح داخلی و خارجی قطعه را پوشش می‌دهد.
طول عمر بیشتر: به دلیل ضخامت بالای پوشش، طول عمر بیشتری دارد.
ظاهر: ممکن است ظاهر نهایی نسبت به روش سرد کمی خشن‌تر و غیر یکنواخت باشد.
تفاوت گالوانیزه گرم و سرد چیست؟
گالوانیزه سرد (Cold Galvanizing یا Electro-Galvanizing):
فرآیند: در این روش، پوشش روی به وسیله الکترولیز روی سطح فولاد اعمال می‌شود.
پوشش نازک‌تر: لایه روی در این روش نازک‌تر و یکنواخت‌تر است که معمولاً در حدود ۱۰ تا ۲۰ میکرون است.
مقاومت به خوردگی: به دلیل ضخامت کمتر لایه، مقاومت به خوردگی پایین‌تری نسبت به گالوانیزه گرم دارد و مناسب برای محیط‌های کمتر خورنده است.
پوشش خارجی: این روش عمدتاً برای پوشش خارجی استفاده می‌شود و پوشش داخلی ندارد.
طول عمر کوتاه‌تر: به دلیل ضخامت کم پوشش، طول عمر کمتری دارد.
ظاهر: ظاهر نهایی صاف‌تر و براق‌تر است.
کاربردها:
گالوانیزه گرم: برای سازه‌های فلزی بزرگ مانند پل‌ها، ستون‌ها، تجهیزات دریایی و سازه‌های بیرونی که نیاز به مقاومت بالای خوردگی دارند.
گالوانیزه سرد: برای قطعات کوچکتر، پیچ و مهره‌ها، لوله‌های کوچک و قطعاتی که نیاز به دقت بیشتر در ظاهر دارند و در محیط‌های کمتر خورنده استفاده می‌شود.
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